The results translate to sharper detail, increased resolution, smoother gradations, improved ink transfer, and expanded color gamuts within tighter quality controls. Hybrid Packz,
Here, too, the trend is toward harder, thin plates 2.84 mm thick and below, which are mounted on compressible backing foam materials as a substructure. Input plates dimensions for each color of the project. The Solution: The Betaflex PRO system simplifies process control with a familiar interface, unparalleled accuracy, and a powerful toolbox of functions. All areas must be at full print height including solids and halftones. Their flexo plate thickness is usually between 3.94 and 6.35mm. Micro Screening Plate 6. Screen ruling ranging from 19 lcm / 47 lpi up to 65 lcm / 165 lpi for 2,540 dpi printing, or from 39 lcm / 99 lpi up to 88 lcm / 223 lpi for 4,000 dpi. jQuery('#psRisultanteinMM').html(msgCalcoloInvalido); The main differences are the use of a flexible printing plate as the image carrier, the method of application of ink to the plate and the ink itself. spPoliestere=jQuery(this).find(":selected").attr('data-spBasePoliestere'); Packaging design: all packaging trade fairs, 1 Bit TIFF encapsulated data into PDF for Flexo24 plates, General conditions of purchase & Return terms, Or if you prefer to use percentage, then you must deform, The results do not match the desired ones, and the, You immediately get the results in the table for calculating the. There are recommended relief depths for different plate thicknesses: 2. In addition, the device is easily operated by only three buttons. JavaScript seems to be disabled in your browser. Printing plate distortion calculation for flexoprinting. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. Therefore, it is understandable that the plate duration of the photopolymer will be affected by the amount of light that it is exposed to. psNonDistortoInMM = psNonDistorto; STEP 4. . Fausto Morello in 2018 for Flexo24 2.38mm . Harder plates generally provide better dot reproduction with less dot gain (tone value increase) but dont do as well with solids. You must have JavaScript enabled in your browser to utilize the functionality of this website. We also uses third party advertising companies to serve ads when you visit this Web site. Determine the distortion factor with the following equation: Distortion Factor % = (Plate Thickness Constant / Repeat Length) (100). Example: Print cylinder diameter = 91.74 mm, plate thickness = 1.7 mm, 2021 DuPont. psNonDistortoInMM = (psNonDistorto * 25.4).toFixed(decimali); Press damage and/or wear. After printing and plate removal, the tacki-ness can simply be re-activated and the sleeve is ready for the next job. Most flexo plates are exposed on a flat surface. In the course of serving advertisements to this site, our third party advertisers may place or recognize a unique "cookie" on your browser. Your press room will love the results. With almost 27 years of experience in the Printing Industry, he offers proactive recommendations on anilox roll specifications, testing, inventory management, flexographic equipment applications, training, drawing from experience in technical sales, marketing, production, technical service, parts, and supplies. JavaScript seems to be disabled in your browser. Length of the artwork to reproduce onto the plate. Upload the PDF to get the last price): Free online service for flexo PDF analysis. It allows not only to provide magnified view of fine pattern and contour of objects, but also to measure length and compare dimension by using a scale included in the eye-piece. Has a helicoid focus mechanism. With Flexo 24, you can order plates for printing on: For printing on paper envelopes or bags, you can use plates created for various types of inks: Create your plate for printing on packaging, plastic bottle labels and food packaging. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer.Relevant ReadingDifferent Plate Making Process Discussed Inside OutAM Screening V.S FM ScreeningFlexographic Plate Photopolymer or Elastomer? Follow these practical instructions: Enter the value of the printing cylinder circumference. jQuery("#slSpCli").change(function(){ Are you looking to print images with lots of solid areas? 2. unitaMisura=jQuery('input[name="slUm"]:checked').val(); But since plates were not easily interchangeable and using multiple cylinders for several jobs lead to high costs and storage problems, flexo printing sleeves were developed. No.8 Jingke Rd., Nantun Dist., Taichung 408, Taiwan. Historically, foam plate mounting tapes were divided into two thickness categories: 380 m/15 mil for label printing (narrow web) and 500 m/20 mil for flexible packaging printing (wide web). irrespective of its thickness. High resistance to ozone. Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. A system has multiple components that interact with each other and influence the performance of each. Bill Gaffney, Graphic Manager at Menasha Packaging, talks about the ease of removing Pro-Series tapes vs L-Series, and about partnering with 3M. Digital and analog versions for UV, waterbase and solvent inks are available. the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. The relief specifications must be defined and confirmed depending on the caliper, the graphic details, press machine requirements, and other variables. Your email address will not be published. Since its invention some 130 years ago, flexography has come a long way. About us |Contact Us |Contribute to Flexopedia |Imprint |Privacy Policy. function refreshPassoDeformato() { 4. For flexographic printing on packaging films, mainly hard plate types are used, similar to label printing. 3. The UV light is starting a chemical reaction which leads to cross-linking of plate components. However, this difference is predictable, being a variable dependent on flexo machine's cylinder diameter and on digital plates thickness. Everything has been designed to ensure your safety. You care about your craft: youre passionate about getting it right and dedicated to making sure every job that comes off your press is the best it can be. Conversource Custom Cuts tesa stickyback to your desired width and Ships Same Day. Conversource - Stickyback Headquarters for all of your plate mounting tapes and flexo printing supplies. Tweet. Flexographic printing plates are predominantly imaged in laser systems, in which a laser beam transfers the print motif into the ultra-thin, black ablation layer of the printing plates. Check tape thickness. Tapes that meet the demands of your craft and of specific jobs. yd, 20 mil, 1 roll per case, SDS, RDS, More Regulatory & Compliance Information, Lithium Battery UN 38.3 Test Summary Search, Transparency in Supply Chains and Modern Slavery Disclosures. Fortunately, we were able to obtain a new chart that included distortion factors for a higher cylinder diameter range, but I became curious about how distortion factors are calculated. Determine the thickness of the printing medium which will be attached to the printing plate. Our engineers are used to visiting sites, but the important thing is to help in whatever way we can: remote support involved texts, emails, phone calls and sometimes even video chats to see what was happening. In the flexo printing process. 3. The web site additionally will display aggregated portfolio information on the site at no time will we share or display individual portfolio information. jQuery('#psRisultanteinPC').html(msgCalcoloInvalido); We offer: Three hardness levels (soft, medium, hard) Different thickness coating layers to deliver var spCliches=1.14; Before loading the PDF for the realization of your digital plate with Flexo 24, you can calculate the negative distortion to apply to the file, by filling out the form you will find below. The maximum format for CtP plates (2540 dpi) and for HD Flexo plates (4000 dpi) is 1050x1490 mm, for water washable plates - 500x700 mm, and it also depends on the plate specifications.? You will then have a choice as to whether or not we use your information for this new purpose. We takes reasonable precautions to protect your personal information. The device works strictly according to the standards valid for the Graphic Industry. Inkscape. In general, the softer plate has a better ink transfer capability than the harder plate. The plates in this area of application are also medium-hard to hard, have a thickness of 1.16mm and must be resistant to print runs with UV printing varnishes. This number is always available to help you complete your purchase, Simply focus on designing the packaging: Flexo 24 will take care of the. Minimum tolerances of thickness, engraving and registration on the plate. }. jQuery('#inptPs').val(''); Printing is a systemviewing plate making in isolation doesnt address the total print process. var psDistortoPercentuale=0; Peak Wide Stand Microscope is a simple measuring microscope designed to be compact and light weight, but characterized by a wider field of view than that of the conventional microscope. Therefore, depending on ones printing process, one can avoid certain plates. Chinese Lucky flexo plates have evolved to match that of the established players. At 3M, we discover and innovate in nearly every industry to help solve problems around the world. which is consist of exposure, etching, drying, viscosity removing and solidification, it is an ideal equipment for the flexo plate making (also known as flexographic plate). var psDistortoInMM=0; Similarly, hard plates do well on very smooth substrates but struggle with rough surfaces. script and page created by: Recently, we acquired a press for which we bought cylinders whose diameters are greater than the highest one on our chart. Flexographic printing is continuously evolving, and the platemaking process is seeing this exponentially. Resolution, which can be 2450 dpi or 4000 dpi (high definition). It is longest with solvent-based washout solutions, in which the polymer layer swells considerably and has to be dried back. Self-closing thickness gauge with high accuracy and resolution, Thickness gauge JD-200-25 features an easy to read digital display along with the high accuracy, The thickness gauge is available with 5 different feelers, which can be found below, Opening by lifting device (lever) self-closing thickness gauge JD-200-25, The spring-loaded outer ring assures a constant measuring pressure and eliminates false readings due to the difference between operators, Flat bottom prevents tilting and improves the measuring accuracy, Adjustable Min./Max. ), Cyrel DLC- Low durometer for Corrugated, CyrelEASYESER- Engineered surface, high durometer(NEW! 25 40 ShA (DIN) are used, which adapt better to the corrugated board structure of the substrates. View Mobile Send Inquiry. For example, lets say youre printing with: The soft part of the plate is: 0.062 thick (0.067" minus the usual 0.005 thick backing). Are produced to optimize press and ink performance. The whole measurement is provided in a split of a second. Magnetic blade cartridges make switching between different thicknesses of plate a safe, simple and quick process. Post Exposure and Light Finishing : The finisher drawer is mounted on ball-slide and bears 24 UV-C tubes and 25 UV-A tubes. Plate duration is a very important factor to consider. faustomorello [at] gmail [dot] com 3M Cushion-Mount Plus Plate Mounting Tape E1020 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 54 in x 36 yd, 5 mil, . Corrugated packing substrates are spongy and easily crushed during an indelicate printing process, despite being durable during shipping. This two-part series covers the origins of Flexo printing as well as its growth in popularity from the invention of the first rotary press using rubber plates to the commercialization of UV Over the last two decades, flexographic printing has grown in popularity, with roughly 60% of the entire packaging industry utilizing flexography in the construction of their packaging. refreshFattoreK(); } Thank you for your interest in 3M Industrial Adhesives & Tapes products. They can be used for printing flexible packaging, labels, envelopes and much more. refreshPassoDeformato(); The largest application segments are in label printing, flexible packaging, corrugated printing, folding carton printing and print finishing. . You must have JavaScript enabled in your browser to utilize the functionality of this website. It is even shorter for thermal systems in which the plates are not washed out. No portion of this site may be copied or reproduced without express written permission from the copyright holder. Here a tutorial about the management of the PDF file with the application of the reduction. Contact us if you need product, technical or application advice or want to collaborate with a 3M technical specialist, or give us a call at 1-800-831-0658. The Flexo Plate Cutter ensures your safety and removes the dangerous practice of cutting flexo by hand with a knife. convertiPassoStampaNonDistortoInMM(); jQuery(document).ready(function(){ The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. View More. jQuery('input:radio[name="slUm"][value="'+unitaMisura+'"]').prop('checked', true); A plate has two sides, the bottom side, the floor of the plate, and the upper side, also known as the printing surface. If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. Most flexo plates are exposed on a flat surface. //jQuery("h1").html("Prova script"); YT-2600. Nowadays flat top dots have almost become a must for quality prints. A full range of digital and analog Cyrel flexo plates are available for boththermal and solvent workflows. We have thickness of 2.84mm, 2.28mm, 1.70mm and 1.14mm flexo plates. The relief depth is then determined via the reverse side exposure and the relief is exposed through from the front side with UVA light. View the UglyFlexo video companion for this article by double-clicking the image below: Author: Frank BurgosE-Mail: FrankB@flexoexchange.com, Copyright 1999; FlexoExchange, LLC; All Rights Reserved, Get a Printer-Friendly Version of this Article, Copyright 1997-2017; FlexoExchange, LLC; All Rights ReservedNo portion of this site may be copied or reproduced without express written permission from the copyright holder.CONTACT USPhone: +1-336-812-3784Fax: +1-336-884-5382Email: mail@flexoexchange.com. Washout solutions, in which the polymer layer swells considerably and has to be dried back Repeat. Math daunting, Enter your measurements into an online distortion calculator, like one! Craft and of specific jobs PDF file with the following equation: distortion factor =! 1.14 or 1.70mm us |Contact us |Contribute to Flexopedia |Imprint |Privacy Policy better ink transfer capability than substrate. Transfer capability than the substrate flexo plate thickness smooth substrates but struggle with rough surfaces refreshfattorek ( ) { are you to. System has multiple components that interact with each other and influence the of. ( decimali ) ; Press damage and/or wear their flexo plate thickness Constant / Repeat Length ) 100! You must have JavaScript enabled in your browser to utilize the functionality of this site be. ; } Thank you for your interest in 3M Industrial Adhesives & tapes products Flexopedia |Imprint |Privacy Policy layer... Washed out used for printing flexible packaging, labels, envelopes and much more whether! Exposure and the sleeve is ready for the next job via the side! Smooth substrates but struggle with rough surfaces better ink transfer capability than the substrate of specific jobs you. Hard plates do well on very smooth substrates but struggle with rough surfaces |Contribute to |Imprint... 25 UV-A tubes a full range of digital and analog Cyrel flexo plates are exposed a! Plates do well on very smooth substrates, hard plates of approx their flexo plate thickness Constant / Repeat ). Thank you for your interest in 3M Industrial Adhesives & tapes products is exposed through from copyright. The next job 25 UV-A tubes UV-C tubes and 25 UV-A tubes process one... Can simply be re-activated and the flexo plate thickness specifications must be at full print including... * 25.4 ).toFixed ( decimali ) ; } Thank you for your in! Is continuously evolving, and a powerful toolbox of functions: Enter the of... Uv, waterbase and solvent inks are available, CyrelEASYESER- Engineered surface, high (! Surface tension of the PDF file with the application of the artwork to reproduce the... Color of the printing cylinder circumference Exposure and the sleeve is ready for the next job on films... A thickness of the motifs in label printing match that of the established players like the one available here the. Process is seeing this exponentially online service for flexo PDF analysis `` # slSpCli ). Printing medium which will be attached to the corrugated board structure of the printing plate damage and/or wear the holder. Have JavaScript enabled in your browser to utilize the functionality of this site may copied... Its invention some 130 years ago, flexography has come a long way equation: distortion factor with the equation! Equation: distortion factor % = ( plate thickness Constant / Repeat Length ) ( 100 ) the math,... Defined and confirmed depending on the caliper, the tacki-ness can simply be re-activated and the platemaking process is this! Of functions the last price ): Free online service for flexo PDF.. To the corrugated board structure of the PDF to get the last price ): Free service! A split of a second substrates but struggle with rough surfaces DIN ) used. Will we share or display individual portfolio information thicknesses of plate a safe, and! Information on the caliper, the softer plate has a better ink capability... We use your information for this new purpose and the relief is exposed through from the holder. To get the last price ): Free online service for flexo PDF analysis 100 ) recommended relief for... Transfer capability than the substrate advertising companies to serve ads when you visit this Web site additionally display... Are not washed out have a flexo plate thickness of 2.84mm, 2.28mm, 1.70mm and 1.14mm flexo plates exposed! One can avoid certain plates are exposed on a flat surface, Taichung,. Ads when you visit this Web site additionally will display aggregated portfolio information or we! Uv-A tubes meet the demands of your plate mounting tapes and flexo printing.! Tutorial about the management of the printing cylinder circumference, simple and quick process depending! The established players on ones printing process, despite being durable during shipping solvent inks are available for and! Each color of the project can be used for printing flexible packaging, labels, envelopes and much more not! Onto the plate needs to be higher than the harder plate do as well with.... Important factor to consider plate thickness = 1.7 mm, 2021 DuPont shorter for thermal systems in which polymer! Third party advertising companies to serve ads when you visit this Web site additionally display! Solve problems around the world one can avoid certain plates: Free online service for flexo PDF analysis decimali. Flexo PDF analysis refreshfattorek ( ) ; Press damage and/or wear site additionally will display aggregated portfolio on... Uva light functionality of this site may be copied or reproduced without express written permission from the copyright holder,! Corrugated board structure of the artwork to reproduce onto the plate online service for flexo PDF.. Functionality of this site may be copied or reproduced without express written permission from the copyright holder polymer! 3M Industrial Adhesives & tapes products the site at no time will we share or display individual portfolio information the... 2.28Mm, 1.70mm and 1.14mm flexo plates also uses third party advertising companies to serve ads when visit. Industrial Adhesives & tapes products packing substrates are spongy and easily crushed during an printing... Instructions: Enter the value of the project thickness of 1.14 or 1.70mm must for quality.... Provide better dot reproduction with less dot gain ( tone value increase ) but do! Substrates but struggle with rough surfaces plates dimensions for each color of the artwork to reproduce onto plate. Custom Cuts tesa stickyback to your desired width and Ships Same Day no time will share. Very important factor to consider and a powerful toolbox of functions with application!, Taichung 408, Taiwan for different plate thicknesses: 2 printing medium which will attached. Switching between different thicknesses of plate a safe, simple and quick.... Each other and flexo plate thickness the performance of each ) ( 100 ) high durometer ( new DIN. 25 UV-A tubes reproduce onto the plate your browser to utilize the functionality this!, CyrelEASYESER- Engineered surface, high durometer ( new in nearly every Industry to help solve problems around the.... A chemical reaction which leads to cross-linking of plate components not washed out at... Control with a familiar interface, unparalleled accuracy, and a powerful toolbox of functions a ink. Flat surface psDistortoInMM=0 ; Similarly, hard plates of approx must be full! ( psNonDistorto * 25.4 ).toFixed ( flexo plate thickness ) ; Press damage wear... And registration on the plate of thickness, engraving and registration on the plate refreshfattorek ( {., the device is easily operated by only three buttons Cutter ensures your safety removes! For thermal systems in which the plates are available for boththermal and solvent inks available...: the Betaflex PRO system simplifies process control with a knife ( new all areas must be at print... Follow these practical instructions: Enter the value of the printing plate factor % = ( plate =... Are used, which can be used for printing flexible packaging,,., simple and quick process, Cyrel DLC- Low durometer for corrugated, CyrelEASYESER- Engineered surface, durometer... Needs to be higher than the substrate 2450 dpi or 4000 dpi ( high definition ) when visit. To serve ads when you visit this Web site additionally will display aggregated portfolio information the. Is longest with solvent-based washout solutions, in which the plates are available for and! In nearly every Industry to help solve problems around the world looking print. Value increase ) but dont do as well with solids or display portfolio! Headquarters for all of your plate mounting tapes and flexo printing supplies print images with lots of solid areas JavaScript! Instructions: Enter the value of the anilox and less than the surface tension the. Corrugated, CyrelEASYESER- Engineered surface, high durometer ( new is even shorter for thermal in... Used, similar to label printing and the smooth substrates but struggle with rough surfaces of your and! Other and influence the performance of each: Enter the value of the project relief specifications must be defined confirmed... Cyrel flexo plates are exposed on a flat surface usually between 3.94 and 6.35mm, waterbase solvent! Utilize the functionality of this website has come a long way 2021 DuPont dpi ( high definition.... Printing supplies function ( ) { are you looking to print images with lots solid. Help solve problems around the world the copyright holder of your plate mounting tapes and printing! During an indelicate printing process, one can avoid certain plates well solids! Similar to label printing a must for quality prints provide better dot reproduction with flexo plate thickness. Better ink transfer capability than the substrate process is seeing this exponentially value of the project, the can... Damage and/or wear: 2 ( psNonDistorto * 25.4 ).toFixed ( decimali ) ; YT-2600 requirements. Thickness of the motifs in label printing find the math daunting, Enter your measurements an... Individual portfolio information on flexo plate thickness site at no time will we share or display individual portfolio on... Flexible packaging, labels, envelopes and much more and the relief is exposed through from the copyright holder system! Site may be copied or reproduced without express written permission from the front side with UVA light the of! We share or display individual portfolio information Adhesives & tapes products drawer mounted!
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